Screw verifications can be divided into prestressed and non-prestressed connections. The decisive factor is that the shear force is transferred to the connection either via the bolt shaft or via the friction of the connected plates.
In the case of transmission via the screw shank, also known as a shear-hole friction connection, the force is transmitted via the shear stress (shear force) across the cross-section of the screw. This is also the case with bolts or rivets. A typical standard for the verification of these connections is Eurocode 3, DIN EN 1993-1-8. This also includes the verification of the connected plates against punching (due to axial force) and against perforation (due to shear force). The forces occurring are input variables in the calculation, and care must be taken to ensure that the partial safety factors on the loads are taken into account. The forces can be calculated using FEA, for example.
In the case of slip-resistant pretensioned screw connections, the principle is that the pretensioning of the screw ensures a sufficiently large frictional force so that sliding resistance is given. In Eurocode 3, this verification is carried out in a “simplified” way and checks whether the shear force that occurs can be transferred.
The bolt calculation according to VDI 2230 is essentially based on the principle that the necessary preload force is less than the permissible preload force. In addition to the shear force transmission, the necessary clamping force for sealing functions is also taken into account. In the case of the permissible preload force, the tightening process in particular is taken into account, as the achievable preload forces have a relevant scatter as a result. Other points are, for example, the loss of preload force due to setting and thermal load. VDI 2230 also takes other points into account, such as the minimum screw-in depth, the cyclical load on the screw and the surface pressure.
At KONSCHA SIMULATION GmbH, we are at your side with comprehensive static strength analyses. Our dedicated engineers have decades of experience in screw calculation and simulation of complex components. We do everything we can to provide you with the best possible support in product development and optimization.
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KONSCHA Simulation GmbH
Our strength verifications are carried out in accordance with current standards and guidelines, including:
Bolt calculations are part of the static strength verification. This ensures that the component can withstand the loads acting on it. This protects people and property.
We determine the required number, size and materials for the screws and help with the development of cost-effective components.
A starting point for the design can also be the determination of a specific tightening method that is particularly favorable for assembly.
Would you like to evaluate risks in advance using simulations in order to shorten development times and enable a faster market entry? As your experienced engineering office, we offer comprehensive solutions for static strength verifications and are at your side for all questions relating to screw calculations.
KONSCHA Simulation GmbH
Lerchenstr. 28a
22767 Hamburg
Phone: +49 (0)40 / 2285 9289 – 2
E-mail: info@konscha-simulation.de